Air Compressor Equipment Company Air Compressor Equipment Company
Air Compressor Equipment Company
  Helpful Formulas
Air Compressor Equipment Company

Air Moisture Content AIR MOISTURE CONTENT

Grains of water in one cubic foot of air at various temperatures and percentages of saturation.

 

Rule of Thumb: For every 20 degrees Fahrenheit temperature drop, we loose one half the water!

Dew Point Conversion Chart DEW POINT
       CONVERSION CHART

Expressing Pressure EXPRESSING
       PRESSURE

  COST OF COMPRESSED AIR:

  1. 15%  Fixed Charges: Compressor, Installation, Depreciation, Insurance, Repair.
  2. 15%  Operating Charges:  Attendance, Lubrication, Cooling-Water, Filters.
  3. 70%  Power:  Electric Motor Driven (both energy & demand) at 6 cents/kW hr.

-Facts-

  1. 20 cents per 1000 CF @ 100 PSIG: 200 HP = 1000 CFM X 60 min. X 24 hr. = $288.00 per day.
  2. Rule of Thumb: Cost $1.00 per HP per 24 hrs. at 6 cents per kW hour.
  3. Cost of Air Leakage 1/4" leak = 2,920,000 cu. ft. per month = $684.00.

Electric Operating Cost Full Load KVa


Operating Cost Per Year (8760 hours) at Stated Cost per kWh ($)

Size HP

@1800 RPM

.03

.04

.05

.06

.07

.08

.09

10

10.14

$ 2,665

$ 3,553

$ 4,441

$ 5,330

$ 6,218

$ 7,106

$ 7,994

15

15.67

4,118

5,491

6,865

8,236

9,609

10,982

12,354

20

20.06

5,271

7,029

8,786

10,554

12,301

14,058

15,815

25

24.93

6,551

8,735

10,919

13,103

15,287

17,471

19,655

30

28.58

7,511

10,014

12,518

15,022

17,525

20,029

22,532

40

38.32

10,070

13,427

16,784

20,141

23,498

26,855

30,211

50

47.10

12,378

16,504

20,630

24,756

28,882

33,008

37,134

60

57.21

15,035

20,046

25,058

30,070

35,081

40,093

45,104

75

71.10

18,685

24,913

31,142

37,370

43,599

49,827

56,055

100

91.11

23,944

31,925

39,906

47,887

55,869

63,850

71,831

125

118.47

31,134

41,512

51,890

62,268

72,646

83,024

93,402

150

140.57

36,942

49,256

61,570

73,884

86,198

98,511

110,825

200

188.65

49,577

66,103

82,629

99,154

115,680

132,206

148,732

  DISCHARGE, CUBIC FEET, FREE AIR PER MINUTE:

Gauge pressure

DIAMETER OF ORIFICE in inches

 before Orifice PSIG

5

15

20

25

30

35

40

45

50

60

70

80

90

100

110

120

125

1/64

1/32

1/16

1/8

1/4

3/8

1/2

5/8

3/4

7/8

1

.062

.248

.993

3.97

15.9

35.7

63.5

99.3

143

195

254

.105

.420

1.68

6.72

26.9

60.5

108

168

242

329

430

.123

.491

1.96

7.86

31.4

70.7

126

196

283

385

503

.140

.562

2.25

8.98

35.9

80.9

144

225

323

440

575

.158

.633

2.53

10.1

40.5

91.1

162

253

365

496

648

.176

.703

2.81

11.3

45.0

101

180

281

405

551

720

.194

.774

3.10

12.4

49.6

112

198

310

446

607

793

.211

.845

3.38

13.5

54.1

122

216

338

487

662

865

.229

.916

3.66

14.7

58.6

132

235

366

528

718

938

.264

1.06

4.23

16.9

67.6

152

271

423

609

828

1082

.300

1.20

4.79

19.2

76.7

173

307

479

690

939

1227

.335

1.34

5.36

21.4

85.7

193

343

536

771

1050

1371

.370

1.48

5.92

23.7

94.8

213

379

592

853

1161

1516

.406

1.62

6.49

26.0

104

234

415

649

934

1272

1661

.441

1.76

7.05

28.2

113

254

452

705

1016